Cleveland HA-MKGL-60-T Operations Instructions

Operators ManualInstallation, Operation & ServiceGas Floor Model KettlesMODELS:Stationary - KGL-40, KGL-60, KGL-80, KGL-100Tilting - KGL-40-T, KGL

CONSOLECONTROLSITEM NO. PART NO. DESCRIPTION QTY.1. KE50504 SWITCH, TOGGLE (USED PRIOR TO JANUARY 2000) . . . . . . . . . . . . . . . . . . .12. SK500

ELECTRICAL COMPONENT BOXITEM ON. PART NO. DESCRIPTION QTY.KE01422 ELECTRICAL CONTROL BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . .

GAS CONTROL ASSEMBLY 1163717181920213931 32 33 3422232489102330352945647111314121538252526272228292830Stationary ModelsTiltingModels34Air BlowerPrimar

GAS CONTROL ASSEMBLY ITEM ON. PART NO. DESCRIPTION QTY.1. KE53441 BLOWER, 115V, 60 HZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GAS CONTROL ASSEMBLY(for units built after February 2005)12345691087TiltingModels1. FI00040-1 ELBOW, 1/2" . . . . . . . . . . . . . . . . . . .

GEARBOX ASSEMBLY 40414226 27 2839 456575654825151411023911121316 19 2021223230323124232423363433353738

GEARBOX ASSEMBLY ITEM NO. PART NO. DESCRIPTION QTY.1. KE52836-2 TILT SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PNEUMATIC BOX ASSEMBLY (FOR OPTIONAL FLUSH PISTON VALVE) (USED AFTER 2003)

PNEUMATIC BOX ASSEMBLY (FOR OPTIONAL FLUSH PISTON VALVE) (USED AFTER 2003)ITEM NO. PART NO. DESCRIPTION QTY.1. KE003050 PNEUMATIC BOX WLD'T; KGL

ITEM ON. PART NO. DESCRIPTION QTY.1. KE55210 WELD RING, KETTLE BOTTOM OUTLET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12. FI05144-3

FOR THE USERWARNING: Improper installation,adjustment, alteration, service ormaintenance can cause propertydamage, injury or death. Read theinstallati

TRUNNION ASSEMBLYITEM PART DESCRIPTION QTY.NO. NO.1. KE00354 TRUNNION BEARING ASSEMBLY . . . . . .1(INCLUDES PART # 3 & 6)2. KE00351 TRUNNION BEA

PRESSURE RELIEF ASSEMBLY6542387ITEM NO. PART NO. DESCRIPTION QTY.PRESSURE RELIEF VALVE ASSEMBLIES1. KE01450 FOR ASME KETTLES (INCLUDES #2-6) 1KE01450-

HINGE ASSEMBLY153213126471181099ITEM NO. PART NO. DESCRIPTION QTY.Hinge Assembly1. - 11 KE50597-1 25 - 40 Gallon, 20 Gallon Full Jacketed . . . . . .

WRAP COVERSTOPLEFT SIDEFRONTRIGHT SIDETRANSFORMERCOVER & GASKETBACKWRAP TRANSFORMERLEFT RIGHT COVER TRANSFORMER COVERKETTLE TOP FRONT SIDE SIDE

MAINTENANCEINSPECTION AND MAINTENANCE CHECKLISTCleveland Range equipment requires little preventative maintenance. We do however provide the following

Kettle Safety Inspection ChecklistSE90047Just recently a competitor’s steam jacketed kettle exploded causing seriouspersonal injury and damage to a ki

SAFETY THERMOSTAT:✘ Proberemovedpartially✘ Proberemovedcompletely✘ Thermostatelectricallybypassed✔Probefullyinsertedin tubeWiring is properlyconne

GENERAL1. To turn the unit on, turn the switch to the onposition. Power is sent to primary side of the120vac/16vac transformer. Power is sent to the

TROUBLESHOOTING GUIDES (continued)PROBLEM:KGLKettle Won'tHeatDoes red lightcome on when unitis first turned on?Does red light gooff shortly after

TROUBLESHOOTING GUIDES (continued)PROBLEM:KGLKettle NotHot EnoughWith kettle potempty andtemperature knobset at 10, is thetemperature of thesurface of

Shut off power at main fuse disconnect prior to servicing.Ensure kettle is at room temperature and pressure gauge is showing zero or less prior to

TROUBLESHOOTING GUIDES (continued)PROBLEM:KGL KettleGets TooHotWith the kettleempty and thetemperature set at10, is the surfacetemp 260-265degrees?The

KETTLE VENTINGINSTRUCTIONS1. Remove Access Panel fromback of main kettle console.2.Turn kettle ON and set temperaturecontrol to 10, heat the empty ket

RESERVOIR FILLPROCEDURESThe kettle's water level must be maintained at theproper level. Under normal operating conditions, thesealed water reserv

PRESSURE RELIEF VALVEPERIODIC TESTINGMost insurance agencies require periodic testing ofpressure relief valves used on pressure vessels. Thisprocedure

KETTLE JACKET CLEANOUT AND PASSIVATION PROCEDURESThe following procedure should be preformed at least once every three years to prevent possible corro

GAS KETTLEORIFICE REPLACEMENTGas OrificeConsole Cover"O" RingSpringPlug1. Remove Console Cover2. Remove Plug and Spring3. Remove Orifice4. R

NOTE: Use thread sealant compatible with propane gason all threaded piping connections.1. Disconnect electrical connection.2. Shut off main gas supply

WIRING DIAGRAMS (after Sept. 2004)Diagram #1Floor Gas Kettle (except KGL-25/T) 110-120 Volts, 60Hz (NORTH AMERICA)12345131415171819201669 111082627

WIRING DIAGRAMS (after Sept. 2004)Diagram #1 (continued)Floor Gas Kettle (except KGL-25/T) 110-120 Volts, 60Hz (NORTH AMERICA)ITEM NO. PART NO. DESCRI

WIRING DIAGRAMS (after Sept. 2004)Diagram #2 (see diagram #1 for common parts):Floor Gas Kettle (except KGL-25/T) 200-240 Volts, 60Hz (NORTH AMERICA)I

INSPECTIONBefore unpacking visually inspect the unit for evidenceof damage during shipping.If damage is noticed, do not unpack the unit, followshippin

WIRING DIAGRAMS (after Sept. 2004)Diagram #3Floor Gas Kettle (except KGL-25/T) 200-240 Volts, 50Hz (CE FRANCE)

WIRING DIAGRAMS (after Sept. 2004)Diagram #4Floor Gas Kettle (except KGL-25/T) 100-120 Volts, 50Hz (CE, JAPAN)

WIRING DIAGRAMS (after Sept. 2004)Diagram #5Floor Gas Kettle (except KGL-25/T) 200-240 Volts, 60Hz (CE ENGLAND)

WIRING DIAGRAMS (prior to Sept. 2004)Diagram #1Floor Gas Kettle (except KGL-25/T) 110-120 Volts, 60Hz123457131415171819201669 111082627

WIRING DIAGRAMS (prior to Sept. 2004)Diagram #1 (continued)Floor Gas Kettle (except KGL-25/T) 110-120 Volts, 60HzITEM NO. PART NO. DESCRIPTION QTY.1 K

WIRING DIAGRAMS (prior to Sept. 2004)Diagram #2 (see diagram #1 for common parts)Floor Gas Kettle (except KGL-25/T) 200-240 Volts, 60HzITEM NO. PART N

WIRING DIAGRAMS (prior to Sept. 2004)Diagram #3 (see diagram #1 for common parts)Floor Gas Kettle (except KGL-25/T) 200-240 Volts, 50HzITEM NO. PART N

SPARE PARTS LISTThe following is a spare parts listing of parts that wear during normal us or are apt to bemisplaced during normal operation. These pa

ELECTRICALENSURE THE ELECTRICAL SUPPLY MATCHES THEKETTLE'S REQUIREMENTS AS STATED ON THERATING LABEL.A cord and plug are supplied with the unit.

OPERATING INSTRUCTIONS342164798 5ITEM # DESCRIPTION FUNCTION1. Low Water Indicator Light (Red) When lit, indicates that the kettle is low on water and

OPERATING THE KETTLEDO NOT ATTEMPT TO OPERATE THIS APPLIANCE DURING A POWERFAILURE.KEEP APPLIANCE AND AREA FREEAND CLEAR OF COMBUSTIBLES.DO NOT LEAN O

CARE AND CLEANINGCooking equipment must be cleaned regularly tomaintain its fast, efficient cooking performance andto ensure its continued safe, relia

STAINLESS STEEL EQUIPMENT CARE AND CLEANING(Supplied courtesy of Nafem. For more information visit their web site at www.nafem.org)Contrary to popular